I understand that Anthony will shortly be writing a series of articles covering its construction, which will in due course be published in the engineering press
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The ''official '' photo from the Science Museum Website |
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The Same view of my nearly completed engine |
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The cleaned up castings of the cylinder base and column base |
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Column base with mouldings worked using home produced form tools of hardened and tempered gauge plate |
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Outside of column turned the ''relatively'' easy bit!! Ofset 2 degrees. Worked between centres with end plates fitted. |
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Inside of cylinder the hard (nearly impossible) bit. Turned on a WARCO 1347 with 2" topslide movement! |
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A stout (2.5") boring bar was needed and a special 'tool post' made to take the stresses involved. |
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This had to be worked in 4 x 2" moves but how to tell when this tool is touching the job? You can't see down the column. (Did it by sound!) |
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Cylinder casing + cylinder. Note curved surface of ports. |
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Cylinder in place - with top cover governor - piston |
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Cylinder in casing showing ports. |
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Steam chest tried for fit. |
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Mid build assembly to check that we'd got the scale and relative dimensions right. (Somebody said it looked like a fire extinguisher) |
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Governor (minus pulley block). Note 1/32" split pins in No. 68 drill holes crossdrilled in pins .2mm |
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The bits (but not the vee blocks). |
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Eccentric strap + valve rod with reduced cross head. |
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Governor gear pulleys. |
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Flywheel secured to shaft with a 'saddle-key' ie. tapered and with a curved inner surface to match shaft. A very firm fixing. |
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Built up crank shaft. |
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Showing long apertures cut. |
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Showing short apertures and bearing halves in position. |
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Con-rod big end and cross head components. |
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Cross head with extensions to fit guide bars. |
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To position and fix guide bars was quite a problem. We couldn't see how the original ones were done but this is a very robust set up. |
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Showing the guide bar horizontal supports. Again quite a problem solved by "file and error" (sorry). |
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Exhaust pipe. This also was a problem but ended up quite simple. |
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There's only just enough room but it passes down the side of the column and into the base. |
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Governor and linkage components. |
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Steam chest curved to fit cylinder as is the side valve (2" 1.D) |
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Inside of steam chest with valve insitu. |
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Outrigger bearing pedestal steam inlet valve and tapered reamer made for the steam valve. |
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