I understand that Anthony will shortly be writing a  series of articles covering its construction,  which will in due course be published in the engineering press
      
        
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          The ''official '' photo from the Science Museum Website  | 
        
        
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          The Same view of my nearly completed engine  | 
        
        
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          The cleaned up castings of the cylinder base and column base  | 
        
        
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          Column base with mouldings worked using home produced form tools of hardened and tempered gauge plate  | 
        
        
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          Outside of column turned the ''relatively'' easy bit!! Ofset 2 degrees. Worked between centres with end plates fitted.  | 
        
        
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          Inside of cylinder the hard (nearly impossible) bit. Turned on a WARCO 1347 with 2" topslide movement!  | 
        
        
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          A stout (2.5") boring bar was needed and a special 'tool post' made to take the stresses involved.  | 
        
        
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          This had to be worked in 4 x 2" moves but how to tell when this tool is touching the job? You can't see down the column. (Did it by sound!)  | 
        
        
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          Cylinder casing + cylinder. Note curved surface of ports.  | 
        
        
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          Cylinder in place - with top cover governor - piston  | 
        
        
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          Cylinder in casing showing ports.  | 
        
        
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          Steam chest tried for fit.  | 
        
        
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          Mid build assembly to check that we'd got the scale and relative dimensions right. (Somebody said it looked like a fire extinguisher)  | 
        
        
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          Governor (minus pulley block). Note 1/32" split pins in No. 68 drill holes crossdrilled in pins .2mm  | 
        
        
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          The bits (but not the vee blocks).  | 
        
        
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          Eccentric strap + valve rod with reduced cross head.  | 
        
        
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          Governor gear pulleys.  | 
        
        
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          Flywheel secured to shaft with a 'saddle-key' ie. tapered and with a curved inner surface to match shaft. A very firm fixing.  | 
        
        
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          Built up crank shaft.  | 
        
        
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          Showing long apertures cut.  | 
        
        
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          Showing short apertures and bearing halves in position.  | 
        
        
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          Con-rod big end and cross head components.  | 
        
        
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          Cross head with extensions to fit guide bars.  | 
        
        
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          To position and fix guide bars was quite a problem. We couldn't see how the original ones were done but this is a very robust set up.  | 
        
        
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          Showing the guide bar horizontal supports. Again quite a problem solved by "file and error" (sorry).  | 
        
        
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          Exhaust pipe. This also was a problem but ended up quite simple.  | 
        
        
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          There's only just enough room but it passes down the side of the column and into the base.  | 
        
        
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          Governor and linkage components.  | 
        
        
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          Steam chest curved to fit cylinder as is the side valve (2" 1.D)  | 
        
        
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          Inside of steam chest with valve insitu.  | 
        
        
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          Outrigger bearing pedestal steam inlet valve and tapered reamer made for the steam valve.  | 
        
        
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